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Robotic application
Production line
FANUC
Consumer industry
Manipulation
Output control
Assembly
Application of sealants and adhesives
Packaging
Welding
Marking

Automation of respirator filter production

Automation of respirator filter production

Year of realisation

2019

Number of pieces delivered

1

Industry

Consumer industry, Defence

Implementation time

2 CW (extreme)

Cycle time

20s/pc

Automated operations

Camera guidance, Handling, Orientation, Ultrasonic welding, Output inspection, Application of adhesives and sealants, Laser marking

Technical standard

FANUC, Keyence, Siemens, Festo, Schunk, Rockwell, Haberkorn

Motivation for automation

Employees producing respirator filters for the IRS during the COVID-19 pandemic are under forced quarantine and doctors are without protection. Automation must help and manpower must take its place. 

Project description.

The subject of the implementation was the express development and delivery of equipment for the assembly of filters for respirators during COVID 19. The equipment was developed and installed in an incredible 14 days and loaned for 4 months for filter production free of charge as a part of the support. 

Process Description:

  1. A camera-guided robot (1) picks the filter housing with the cover 
  2. The parts are loaded into the ultrasonic welding machine
  3. Robot (2) manipulates the preserved assemblies into the potting centrifuge
  4. Robot (3) removes the potted pieces from the centrifuge and transfers them via conveyor to a second workstation
  5. Robot (4) receives the pieces from the conveyor and checks the correct functioning of the filter 
  6. Robot (5) manipulates the tested pieces into the laser marking device 
  7. Robot (5) places the finished pieces on the conveyor for packaging

 

IMG_7214
2020-05-04_TOM1102 Picture1 Lutin 2 2020-05-04_TOM1093 2020-05-04_TOM1110 2020-05-04_TOM4434 Lutín 3 Lutin robot 2020-05-04_TOM4353
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Are you interested?
Don't hesitate
to ask.

Whether you are looking for a supplier of complex system integration, a specific service, or simply need advice.

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Each project is unique, but they are all united by automation. It gives you an idea of our capabilities, whether it's robotic applications, our HXG platform, control and single-purpose equipment. We can automate anything.

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